MEGA SWITCHGEARS
Our Products
At Mega Switchgears, we deliver smart and reliable solutions for industrial electrical and automation needs
With decades of expertise and a focus on innovation, we deliver future-ready solutions that bring intelligence, safety, and performance to your plant.
Successfully deployed across chemical, food & dairy, pharma, packaging, and more
Advanced HMI design with interactive screens, alarm dashboards, and mimic layouts
Electrical Panels
Motor Control Centre (MCC) Panels
Compartmentalized MCC for safe & organized motor control
PLC interfacing for automation compatibility
Short circuit rating – 50 KA for 1 second RMS
Double front with front and rear access, free-standing type
PLC interfacing for automation compatibility
Extendable on both sides
Dust, vermin, and weather-resistant design (IP54/IP55). Available for outdoor application (IP55)
Smart MCC Panels
Designed for real-time motor health and performance monitoring
Ideal for Industry 4.0 plants seeking intelligent control, safety, and efficiency
Event logging and diagnostics to track downtime causes and improve response times
Enables predictive maintenance with system-generated alerts and alarms for abnormal behavior, overload, insulation failure, or temperature rise
IoT-enabled for remote monitoring, cloud connectivity, and smart dashboard visualization
Integrated data analytics engine for trend analysis and performance optimization
Continuously analyzes current, voltage, power factor, harmonics, phase imbalance, thermal load, current overshoot, and starting/stalling characteristics
Power Control Centre (PCC) Panels
Designed for centralized control and distribution of power in industrial facilities
Suitable for Air Circuit Breakers (ACBs) up to 6300 Amperes, ensuring high current handling capability
Integrated with energy meters, protection relays, and PLC interfaces for advanced monitoring
Fully compartmentalized design with form-4b separation for operational safety
Metering and protection for mains incomers, bus couplers, and feeders
Front and rear access design for ease of maintenance and cable management
Built to withstand high fault levels with short circuit rating up to 65 kA for 1 second RMS
Dust, vermin, and weather-resistant enclosure (IP54/IP55) suitable for indoor and outdoor applications
Compatible with SCADA/BMS/EMS for centralized energy monitoring and control
PrismaSeT International System (IEC-61439)
Type-Tested Assembly (TTA) in partnership with Schneider Electric
Designed for TTA-certified applications up to 4000A, ensuring operational safety and reliability
Factory-built and kit-based design for uniformity, reduced assembly time, and easy expansion
Modular and scalable switchboard system certified as per IEC-61439 standards
Enhanced aesthetics with premium finish — suitable for industrial, commercial, and infrastructure projects
Compact footprint with optimized internal space management and efficient cable routing
Complies with Form 2 to Form 4b separation, offering enhanced protection and serviceability
Tested for temperature rise, dielectric strength, short circuit withstand & mechanical endurance
Ideal for applications demanding high safety, system reliability, and long-term performance
Automatic Power Factor Control (APFC) Panels
Automatically maintains the desired power factor by switching capacitor banks based on load
Reduces electricity bills by minimizing power factor penalties
Heavy-duty contactors and MCBs/MCBs for reliable operation
Modular design for easy scalability and maintenance
Integrated with energy meters for power quality analysis
Microcontroller- or PLC-based intelligent control with real-time monitorin
Designed with detuned reactors for harmonic filtration and capacitor protection
Auto Mains Failure (AMF) Panels
Automatically switches load between mains and generator supply during power failure
Monitors voltage, frequency, and phase failure/imbalance of both sources
Indicators and alarms for system status, faults, and low fuel
Modular design for easy scalability and maintenance
Microcontroller- or PLC-based intelligent control with real-time monitorin
Designed with detuned reactors for harmonic filtration and capacitor protection
Synchronizing Panels
Synchronizes two or more DGs or mains-DG for load sharing and backup
Supports auto/manual synchronization based on voltage, frequency & phase angle
Integrated protection: over/under voltage, frequency, reverse power, etc.
Generator load management and sequencing for optimized fuel use
Engineered for continuous duty in critical applications like industrial plants, data centers, and infrastructure
Data logging, alarms, and SCADA/IoT connectivity for remote monitoring
Suitable for parallel operation of multiple generators or grid-DG integration
Automation Panels (PLC & DCS Based)
Designed for real-time monitoring, control, and data acquisition across industrial processes
We deliver tailor-made projects as per client requirements, ensuring maximum efficiency and flexibility
We have extensive experience working with Siemens, Allen Bradley, Schneider Electric, Omron, ABB, Delta, and other leading PLCs
Integrated with SCADA and IoT for intelligent plant control
Advanced HMI design with interactive screens, alarm dashboards, and mimic layouts
Built-in features like diagnostics, energy logging, and alarm/event recording
Equipped with IoT gateways for cloud connectivity, remote diagnostics, and Industry 4.0 compliance
Comes with our own self-developed reporting software, fully compatible with Siemens SCADA for custom logs, trends, and analytics
Rich cross-industry experience gives us deep process understanding — enabling us to use pre-developed logic blocks, significantly reducing development & commissioning time
Fire Fighting & Explosion-Proof Panels
Essential control systems for critical safety and hazardous environments
Designed to operate main, jockey, and diesel pumps, complying with NFPA, IS, and local fire codes
Equipped with DOL, Star-Delta, or Soft Starters, alarms, and system health indicators
Seamlessly interfaces with BMS and Fire Alarm Systems for centralized monitoring
Flameproof enclosures using certified FLP/EXD components with gland sealing and anti-condensation heaters
Designed for chemical, oil & gas, petrochemical, paint, and solvent-based industries
Weatherproof, corrosion-resistant, and engineered for long-term safety and reliability
Explosion-Proof Panels built for Zone 1 & Zone 2 hazardous areas, complying with ATEX and IECEx standards
Linearity Test Panels
Specialized test panels for evaluating magnetic saturation characteristics as per IEC 60076-06
Designed to work with test lab supplies of up to 0–90 kV / 0–2000 Amps from intermediate transformer output
Ideal for transformer and reactor manufacturers, test labs, and R&D facilities
Complies with IEC 60076-06 standard for linearity testing of power reactors
Facilitates controlled discharge of the reactor via a free-wheeling path for accurate waveform analysis
Custom software interface calculates and displays the reactor’s magnetic saturation characteristics
Panel automatically ramps up current to desired set values and initiates controlled disconnection upon reaching setpoints
Test results and visualizations include: Charge and discharge current graph, Logarithmic discharge current plot, Linked flux during discharge period, Magnetic characteristic curve (Flux vs Current) and Voltage vs Time graph
USB-based data acquisition system monitors charge and discharge current waveforms in real-time
Bus Ducts
Reliable and efficient power distribution systems for industrial environments
Designed for high-current power transmission in industrial and infrastructure setups
Available in Aluminium and Copper conductor options based on load and application requirements
Air-insulated and sandwich-type construction for optimal thermal and mechanical performance
Built to handle currents up to 6300A with short-circuit withstand capacity
Modular and compact design ensures easy installation, expansion, and maintenance
IP-rated enclosures (up to IP55) for dust, moisture, and corrosion protection
Suitable for integration with PCCs, transformers, generators, and HV/LV panels
Fully tested for temperature rise, dielectric strength, and mechanical endurance
Instrumentation Solutions
Smart measurement for efficient and data-driven operations
Wide range of radar level sensors, flowmeters, temperature, and pressure sensors for industrial process monitoring
Solar-powered, battery-backed systems ideal for remote or unmanned locations
Available in standard and wireless variants to suit diverse site conditions and application needs
4G-enabled smart instruments for real-time data transmission and remote diagnostics
Seamless integration with SCADA, PLC, and cloud-based systems for centralized control
EMS & BMS Solutions
Smart infrastructure systems for optimized energy use and building control
Energy Management Systems (EMS) for real-time monitoring of power consumption, load trends, and energy efficiency
Helps identify energy wastage, reduce operating costs, and ensure sustainable performance
Supports multi-location energy monitoring with centralized dashboards and reporting
Web-based user interface with remote monitoring, control, and diagnostics
Seamlessly integrates with smart meters, power analyzers, and IoT devices
Building Management Systems (BMS) for intelligent control of HVAC, lighting, water systems, fire alarms, and more
Enables automated scheduling, alerts, and predictive maintenance for critical building services
Ideal for corporate campuses, data centers, commercial buildings, hospitals, and smart factories
Compact, eco-friendly, and cost-effective embedded server for real-time data processing and local monitoring
Supports plant-level data acquisition, integration with SCADA/PLC, and data logging from multi-device environments
Sends local alerts and notifications, ideal for unmanned or remote sites
Enables secure cloud connectivity to platforms like AWS, Azure, and Google Cloud IoT
Facilitates data transmission to SAP, ERP, or QC software for seamless business integration
Hardware specs: Quad-core 1GHz+ processor, 2GB/4GB RAM, Wi-Fi 2.4GHz, Ethernet, and dual USB 3.0 ports
Built-in support for industry-standard protocols: Modbus (RS485/TCP), OPC-UA, Siemens S7Comm
Advanced communication options: MQTT, WebSocket, LORA, TCP Sockets, and Web API (GET/PUT)
Supports paperless data logging with local display and USB backup
Field Cabling & Instrument Installation
End-to-end site services for seamless electrical and instrumentation integration
Supply, laying, and termination of power, control, and signal cables
Installation of field instruments such as transmitters, sensors, valves & junction boxes
Expertise in cable routing, glanding, ferruling, and dressing as per industrial standards
Loop checking, signal testing, and commissioning support
Adherence to safety protocols and client-specific documentation
Annual Maintenance Services
Ensuring uninterrupted performance and extended life of your electrical systems.We help keep your systems running smoothly with proactive care and expert support.
Comprehensive preventive & breakdown maintenance for electrical panels, automation systems & field instruments
Periodic inspection, testing, cleaning, and tightening of electrical connections
Health checks for PLC systems, SCADA, HMI, and control wiring
Customized AMC packages based on your plant size and operational needs
Load analysis, thermal imaging, and relay testing to avoid unexpected failures
24/7 emergency support and scheduled shutdown maintenance planning
Detailed maintenance reports with recommendations for upgrades or replacements
Get in Touch with Us
Our Location
54/3B, G.I.D.C. Industrial Estate, Makarpura, Vadodara, Gujarat, India - 390010
Contact Number
+91 9925026055 , +91 9510893316